At CCL, we're not just specialists; we're your partners in innovation. Recently, a renowned local manufacturer faced significant challenges with replenishing and supplying materials in their manufacturing process. They turned to us for a creative and efficient solution, and we didn't just meet their expectations, we exceeded them.
The challenge was intricate. Seamlessly integrate the handling of existing product designs with upcoming models, thereby smoothing the transition in their assembly lines. CCL’s solution? A revolutionary adjustable cart designed to accommodate both the current and new product designs. This bespoke creation not only streamlined final assembly, subassembly, and part transfer but also incorporated visual aids to revolutionize the manufacturing process.
The journey began with our adept sales engineering team, who meticulously evaluated the manufacturer’s current setup and envisioned a state-of-the-art solution that not only preserved but enhanced product flow during the integration of their new and old inventories. The breakthrough came with the innovative redesign of the connection tongues on their old KANBAN carts, paired with the introduction of entirely new production carts, crafted from scratch by CCL. This dual-capability system effectively reduced downtime caused by the concurrent use of two different designs on the same assembly line, significantly enhancing safety, ergonomics, and standardizing assembly steps for all designs.
Moreover, our commitment to rapid execution and excellence saw the new assembly carts transition from concept to delivery in just six weeks - another testament to CCL’s dedication to speed without compromising on quality.
This project not only added another delighted client to our portfolio but also reinforced CCL’s reputation as a frontrunner in providing customized, turnkey solutions in the realm of custom manufacturing and streamlined metal solutions. At CCL, your challenges are our opportunities to innovate. Let’s discuss how we can elevate your manufacturing process today!
